Multi-Cavity Overmolding/Insert Molding Tool for New Energy Vehicle Connectors: A dilannen don ni fɛn ye min bɛ kɛ ka ɲɛsin baarakɛcogo caman ma
Aw ka dannaya sɔrɔyɔrɔ min bɛ kɛ ka ɲɛsin -Baarakɛcogo caman ɲɔgɔndanw ma: China-Based, Globally proven Protechye baarakɛminɛnw dilannikɛla ŋana ye min sigilen bɛ Sinuwa-, a ka baara ɲɛsinnen bɛ fɛn caman dilanni n’u dilanni mamulti-cavity kan moulding ani moulding baarakɛminɛnw don a kɔnɔ, kɛrɛnkɛrɛnnenya la, min dilannen don ka ɲɛsin wajibi gɛlɛnw ma minnu bɛ kɛEnerji Mobili (NEV) ka ɲɔgɔndan kura. An bɛ fɛɛrɛko dɔnniya juguw fara ɲɔgɔn kan fɛn dilanni gɛlɛnw na ni pikiri kɛli seko caman ye, ka furakɛli jɛlenw di k’a ta hakilina na ka se jama dilanni ma. I n'a fɔ aw kasɔrɔyɔrɔ tilennenwuguizini, an bɛ nafa kɛrɛnkɛrɛnnen di:sɔngɔko ɲɔgɔndan, jaabi teliya, baara kɛli waati surun, ani jogoɲumanya min tɛ fɛn tiɲɛ– diɲɛ kɔnɔ kiliyanw dalen bɛ min na an ka diɲɛ sariyaw labatoli kosɔn.
Fɛɛrɛko ɲɛfɔliw a ɲɛ kelen na
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Suguya |
Kɛrɛnkɛrɛnnenya la |
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Fɛn dilannen Tɔgɔ |
Multi Cavity Overmolding/Insert Molding Tool ka ɲɛsin fanga kura bolifɛnw ɲɔgɔndan ma |
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Fɛn minnu bɛ kɛ ni fɛn kolomaw ye |
PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30 (Plastikiw wɛrɛw minnu ka bon-Temp Engineering) |
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Moule (Mɔlɛ) jɔcogo |
2-Plate walima 3-Plate Mold; Bolikɛla funteniman walima Bolikɛla nɛnɛma; Design Modular (Dɔgɔtɔrɔso Modular). |
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Gating suguyaw |
Submarine Da, Cashew (Banana) Da, Pinpoint Da,etc |
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Moule Base Standard ye |
Meusburger, Hasco, Misumi, DME, ani mɔgɔw ye baara kɛ ni u ye |
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Primaire Moule Nɛgɛ |
SKD61 (H13), Viking (S7), P20, SKH51 (M2) Kalanjɛ ni sɛbɛnni: kalanjɛ ni sɛbɛnni gafew. |
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Mold Ɲɛnamaya |
1.000,000 - 2.000.000 Sikiliw |
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Baarakɛcogo jɔnjɔnw |
Kura fanga bolifɛnw ka ɛntɛrinɛti (Voltage haute, Signal), Ɛntɛrinɛti tigitigi, Aerospace, Dɔgɔtɔrɔso minɛnw, Industriw ka kunnafonidilanw |
Engineered Core Value: Precision & Efficiency ka ɲɛsin NEV kafolanw ma
Multi-Cavity dɔnniya
An ka kɛrɛnkɛrɛnnenya jɔnjɔn bɛ sɔrɔ dilancogo n’a jɔli la -sɛnɛfɛn caman sɔrɔli lamulti-cavity moulds (kɔgɔjida mɔlenw).(misali la, 4,8, 16, 32, 64+ cavities) kɛrɛnkɛrɛnnenya la min bɛ ɲɛ ka ɲɛsin jateminɛ gɛlɛnw ma ani muɲuli sirilenw ma (±0,02mm typique) demobili kuran ɲɔgɔndanw. O bɛ kɛ sababu ye ka fɛn dilanni nafa bonya ani ka musaka-yɔrɔ kelen-yɔrɔ dɔ lase NEV porogaramuw ma minnu ka ca -.
01
Dual-Shot Master ye
An ka fisa ni tɔw ye complexe (ko gɛlɛnw) laovermolding ani moulding don a kɔnɔbaarakɛcogo minnu nafa ka bon NEV ɲɔgɔndanw na. O ye ka nɛgɛdagalanw siri tigitigi (insert molding) walima ka sigilan/minɛn filananw kɛ (overmolding) sɛgɛsɛgɛli kelen kɔnɔ, min bɛ baara kɛ ka ɲɛ, ka fɛnw sirili dafalen ni u hakɛ dafalen sabati min nafa ka bon kuran baarakɛcogo la ani sigida sigicogo la.
02
Material Science Aplikasi
An bɛ mɔbiliw dilan kɛrɛnkɛrɛnnenya la NEV baarakɛminɛnw bɛ minnu ɲini:PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, ka a to jibɔ, nɛnɛ, ani yɔrɔ bɔli ka ɲɛ.
03
Robust, High-Siya jan jɔli
Baara kɛ ni nɛgɛw ye minnu bɛ kɛ ni moule premium ye (SKD61, Viking, P20, SKH51, Bamako, Mali) ani ka tugu diɲɛ sariyaw kɔ (Meusburger, Hasco, Misumi, DME, ani mɔgɔw ye baara kɛ ni u ye), an ka mɔbiliw jɔlen bɛ o kama1 fo 2 miliyɔn cycles, ka baarakɛbaliya waati ni fɛntigiya musaka bɛɛ dɔgɔya. Structures bɛ optimisé i n’a fɔ2-plate walima 3-plate mɔlianimodulari yɔrɔwwalasa ka ladonni nɔgɔya ani ka fɛn caman sɛmɛntiya sini.
04
Gating & Runner Systems ka ɲɛtaa
An bɛ fɛn ɲumanw sugandigating solution (dugukolo jukɔrɔla, kafe, pinpoint gate) .ani ka waleyabolibaga funteniman walima bolibaga farimanw ka sigidawka da fɛnw kɛcogo kan, yɔrɔ dɔw dilanni, ani cycle waati wajibiyalenw walasa ka tiɲɛni dɔgɔya ani ka yɔrɔ jogo sabatilen sabati.
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Precision-Crafted Process: I ka ladamu Mold yiriwali taama
An tɛ mɔbiliw jɔ dɔrɔn; an ni aw bɛ jɛ ka baara kɛ ni yiriwali taabolo ye min bɛ se ka kɛ fɛn bɛɛ ye, farati{0}}nɔgɔlen bɛ min na, n’o ɲɛmɔgɔya bɛ an ka ɛntɛrinɛti injiniyɛriw bolo minnu bɛ baara kɛ kosɛbɛ:
DFM & Feasibility (Aw ka Blueprint, An ka hakilina):Aw ye aw ka 2D/3D yɔrɔ jaw ci. An ka ɛntɛrinɛti injiniyɛriw bɛ dɔ kɛ ka ɲɛDesign for Manufacturability (DFM) sɛgɛsɛgɛli, ka fɛnw bɛnnenya jateminɛ, u dilannicogo, u bɛ se ka jigin taamasiyɛnw na, u kɛlɛcogo, ani ka hakilinaw di minnu bɛ se ka kɛ ka ɲɛ musaka ni baarakɛcogo ɲuman na. An bɛ hakilinaw di minnu bɛ se ka waleya joona.
Simulation de flux de moule (Dafaite virtuelle):Ni an bɛ baara kɛ ni porogaramu kɔrɔlenw ye, an bɛ baara kɛsɛgɛsɛgɛli dafalen kɛ ni mɔbili bolicogo sɛgɛsɛgɛli (MFA) .. O bɛ fasa cogoyaw fɔ, degunw jigincogo, nɛnɛ kɛcogo ɲuman, ani fiɲɛ minnu bɛ se ka sɔrɔ (soli siraw, fiɲɛbɔlanw, jiginni caman ɲɔgɔnna)sanni nɛgɛ ka tigɛ, min bɛ sira di dilancogo latilenni ma min bɛ kɛ ka ɲɛ ani da/nɛnɛ labɛncogo ɲuman.
Precision 3D/2D Moule Design: Bamako, Mali.Ka MFA jaabiw ni DFM ka jaabiw ta, an ka dilanjɛkulu bɛ fɛn dilanni kɛ ni hakilijagabɔ ye3D ani 2D mɔbiliw dilanni. An bɛ fɛnw, surface furakɛli, ani fɛnw ɲɛfɔ minnu bɛ kɛ ka kɛɲɛ ni i ka ɲininiw ye ani an ka dɔnniya ye ɲɛnamaya jan ni baarakɛcogo la.
High-Precision Masining & Assemblage: Bamako, Mali.Baara kɛli n’an ka cogoya-ka-seko ni dɔnko baarakɛyɔrɔ ye:
● EDM (unité 6): 1.1.Sodick AD32LS, Makino EDG2/EDG3 ka kunnafoni gɛlɛnw sɔrɔ.
● Fil-Tigɛ EDM (7 unit):Sodick AQ360LS, Seibu M50B ka ɲɛsin kɔri/kɔnɔna tigitigiw ma.
● Sɔgɔsɔgɔninjɛ (10+ unité): .Yutong 618S surface/CNC grinders ka ɲɛsin fitininw ni finiw ma minnu nafa ka bon kosɛbɛ.
● Yɔrɔw bɛ lajɛ ni mikro-ni hakɛ tigitigi ye protocol gɛlɛnw kɔnɔ.
Barokun fɔlɔ sɛgɛsɛgɛli ni misali ta (FAI):Yɔrɔ fɔlɔw bɛ sɛgɛsɛgɛli gɛlɛn kɛ ni an ka jateminɛ laboratuwari ye:
● CMM (1 unité): 1 .Hexagon CMM Inspecteur ka ɲɛsin 3D hakɛ sɛgɛsɛgɛli bɛɛ ma.
● Projektɛriw (unité 3):Nikon Projector ka ɲɛsin profil sɛgɛsɛgɛliw ma.
● Nikon Altimeters (yɔrɔ 8):Dimension for depth ni 0,001mm muɲuli.
● Yeli siraw (yɔrɔ 4):Wanhao 2D ka GD&T sɛgɛsɛgɛli teliya.
● Rapports complets dimensionnels (FAIR) bɛ dilan ka kɛɲɛ ni i ka fɛn ɲɛfɔlenw ye.
Scientifique Moulding & Processus Validation: Bamako, Mali.An ka molding techniciens bɛ baara kɛ ni o yedɔnniya siratigɛ la, fɛn dilanni sariyakolowan ka presse 35 kan (Fanuc 30T-300T, Haitian 300T, Nissei 50T-80T verticals) walasa ka baarakɛcogo finɛtiri barikama sigi senkan, min sɛbɛnnen don (PPAP sɛbɛnw dɛmɛni bɛ sɔrɔ).
Pilot Run & Ramp-Sanfɛ:Piloti boli minnu bɛ kɔrɔsi, olu bɛ taabolo sabatili ni yɔrɔ jogo sɛgɛsɛgɛ ka sɔrɔ ka wuli ka taaka caya-hakɛ caman bɔlian ka baarakɛyɔrɔ kɔnɔ.
Baarakɛminɛnw ka so jiracogo ɲɛtaa
Jogoɲumanya kɔlɔsili min tɛ dankari kɛ: A bɛ don sen kelen-kelen bɛɛ la
Jogoɲumanya tɛ sɛgɛsɛgɛ in kɔnɔ; a jɔlen bɛ an ka taabolo kɔnɔ :
IQC ye
Fɛn minnu bɛ don (nɛgɛ, fɛnw) ani fɛnw dontaw bɛɛ sɛgɛsɛgɛli gɛlɛn.
01
IPQC ye
In-taamasenɲɛ sɛgɛsɛgɛliw masinko waati (-yɔrɔ sɛgɛsɛgɛli fɔlɔ, SPC yɔrɔ min na a bɛ se ka kɛ) ani fɛn dilanni (dimension sɛgɛsɛgɛliw, ɲɛnayeli sɛgɛsɛgɛli, paramɛtiri kɔrɔlenw kɔlɔsili).
02
FQC/OQC ye
100% kɔrɔlen hakɛ sɛgɛsɛgɛliw CMM/Vision sitɛmuw kan walasa ka misali ta. Sɛgɛsɛgɛli laban gɛlɛn min sinsinnen bɛ AQL- kan jamaba dilanni kama, baarakɛcogo sɛgɛsɛgɛliw sen bɛ o la (misali la, sama sɛgɛsɛgɛliw dontaw kama) i n’a fɔ a mago bɛ cogo min na. Traceability dafalen bɛ mara.
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Fɛn min bɛ taa ɲɛ ka taa a fɛ
Kunnafoni-sɛgɛsɛgɛli min bɛ ɲɛminɛ QC jaabiw kan, o bɛ segin ka don dilancogo ni taabolo labɛnni na.
04
Intégré Production Powerhouse (Sɛnɛfɛnw dilanni fanga jɛlen).
Moulding So kelen So
35+ Pikiri kɛli masinw
Ton suguya caman (30T - 300T) ka ɲɛsin ɲɔgɔndan dontaw ni overmolds hakɛ bɛɛ ma. A bɛ ni presse verticales precisions (Nissei) ye minnu ka ɲi kosɛbɛ doni doni gɛlɛnw na.
NEV ka dɔnniya kɛrɛnkɛrɛnnen
Dɔnniya sɛgɛsɛgɛlen don ka ɲɛsin ɛntɛrinɛti plastikiw dilanni ma minnu falen don funteni na, minnu falen bɛ galasi- la ka kɛɲɛ ni mobili ɲɔgɔndanw ka ɲɛgɛnw ni baarakɛcogo sariyaw ye minnu bɛ ɲini.
Integration Verticale dafalen
Kɔlɔsili kɛcogo bɛɛ kan – mɔbili dilanni, mɔbili dilanni, doncogo labɛnni/dicogo (a bɛ se ka kɛ), a dilanni, ani a sɛgɛsɛgɛli – o bɛ a to a ka ɲi, a bɛ kɛ cogo min na, ani a bɛ se ka ɲɛnabɔ joona.
Fɛn dilanni yɔrɔ jiracogo
Mun na jɛɲɔgɔnya bɛ kɛ ni Protech ye?
Deep Connector Dɔnniya
NEV kafolan wajibiyalenw faamuyali sinsinnen (sigili, HVIL, taamasiyɛn dafalen, minisiriso).
Tiɲɛni Customization
Mold design & process min bɛ kɛ ka kɛɲɛ niaw tayɔrɔ kɛrɛnkɛrɛnnen, fɛn, ani hakɛ magow – a tɛ bɔ-the-shelf ɲɛnabɔcogo la.
Fɛnɲɛnɛmako ɲɛnabɔbaga jɛlen
Taama min tɛ gɛlɛya ka bɔ nɔgɔ hakilina na ka taa a bila yɔrɔ caman dilanni na min ka bon-so kelen jukɔrɔ.
China-Basigilen Nafa
Source izini sɔngɔko nafak’a sɔrɔ a ma dankari jogoɲumanya walima diɲɛ sariyaw labatoli la.
Teliya & Teliya
Yiriwali siratigɛw ka surunk'a sababu kɛ in-so seko ni dɔnko jɛkulu ye.Jaabi teliya laka se RFQw ni ɛntɛrinɛti ɲininkaliw ma.
Diɲɛ jɛɲɔgɔn min sɛgɛsɛgɛra
Dɔnniyaba min bɛ diɲɛ kɔnɔ kiliyanw dɛmɛni na minnu bɛ fɛn ɲini, minnu bɛ diɲɛ mobiliko (IATF 16949 kɔrɔfɔlen) ani izini sariyaw dɔn.
Daŋaniya & Siya jan
Moules minnu jɔra ka ɲɛsin1-2 miliyɔn cycleska baara kɛ ni fɛnw ye minnu ka bon kosɛbɛ ani fɛn dilanni tigitigi
Case Misali
A ye 32-cavity hot runner insert mold labɛn ka kɛ NEV kafolan ye min bɛ se ka wuli ni PA66 GF30 ye. Baara kɛra ni modular design ye walasa ka cavity changements nataw kɛ. Mold flow analysis ye nɛnɛ kɛcogo ɲɛ, ka warpage koɲɛw ban minnu tun fɔra DFM fɔlɔ kɔnɔ. A ye cycle waati sɔrɔ 25s jukɔrɔ ani critical terminal position tolerance ±0,03mm tuma bɛɛ an ka Haiti 300T presse kan. Mold tɛmɛna 800k cycles kan ni ladonni fitinin ye.
Ɲininkaliw
Yala aw labɛnnen don ka aw ka NEV kafolan dilanni nɔgɔya wa?
Aw ye an ka dɔnniya ta kosɛbɛ-tiɲɛni, caman-volume multi-cavity overmolding ani insert molding baarakɛminɛnw na. Aw ye aw ka ɲɔgɔndan yɔrɔ jaw ci bi walasa ka aDFM jateminɛ teliya, min bɛ ɲɛfɔ ka ɲɛ ani ɲɔgɔndan quotation. Expérience ka...Protechdanfara:Moules précisions (Mɔgɔw minnu bɛ kɛ ka ɲɛ. Yɔrɔ minnu ka ɲi. Sinuwa nafa. Duniya bɛɛ ka sariyaw.
Aw ye anw sɔrɔ sisan walasa ka aw ka Porozɛ Ladilikan sɔrɔ!
Tags hot .: multi-cavity overmolding, Sinuwa multi-cavity overmolding dilannikɛlaw, feerekɛlaw, izini
