Multi-Cavity Vertical Insert Molding System (1 Sanfɛ Moul + 2 Jigin Mold)|Precision Engineered for High{3}}Volume Production (Jɛkulu caman bɔli).
Dominate High-Mix, High-Volume Insert Molding ni baarakɛcogo ɲuman & tiɲɛni min tɛ se ka suma ɲɔgɔn ma
I n’a fɔ Sinuwa-sigida insert mold dilannikɛla ŋana ani pikirikɛlan, an bɛ furaw di vertically integrated solutions for complex, high-precision insert-molde components. An ka propriétaireMulti-Cavity Vertical Insert Molding System ni sanfɛla mɔli kelen ani duguma mɔli filabɛ labɛn walasa ka bɔli kɛ ka caya, ka cycle waatiw dɔgɔya, ani ka yɔrɔ danfaralenw kɛ kelen ye izini ɲininikɛlaw fɛ.
Core Product Specifications & Seko ni dɔnko
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Paramɛtiri |
Kɛrɛnkɛrɛnnenya la |
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Fɛn dilannen Tɔgɔ |
Multi-Cavity Vertical Insert Moulding System (1 Sanfɛ Moul + 2 Jigin Mold) |
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Fɛn minnu bɛ kɛ ni fɛnw ye |
Ɛntɛrinɛti plastiki : PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, ani fɛn wɛrɛw minnu bɛ se ka banakisɛw faga minnu bɛ se ka banakisɛw faga. |
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Moule (Mɔlɛ) jɔcogo |
2-Plate walima 3-Plate Designs, Modular Construction, Bolikɛla funteniman / Bolikɛla nɛnɛma Sitɛmuw. |
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Dada suguya |
Submarine Gates, Cashew (Horn) Gates, Pin-Point Gates – A labɛnna ka ɲɛ walasa ka vestige fitininw sɔrɔ ani degating otomatiki. |
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Pikirikɛlanw |
35 Masinaw: Fanuc (30T-300T), Haïti (300T), .Nissei Vertical Presses (40T-80T – A nafa ka bon kosɛbɛ ka ɲɛsin Moule jɔlen baara ma). |
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Fɛn minnu bɛ kɛ ka mɔli kɛ |
Baarakɛminɛn ɲumanw nɛgɛw: SKD61 (HRC 48-52), Viking, P20, SKH51 ka ɲɛsin koori/donnafɛnw ma. |
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Moule Standards (Mɔgɔw ka sariyaw). |
Meusburger, Hasco, Misumi, DME – Ka diɲɛ bɛɛ ka bɛnkan ni ladonni teliya sabati. |
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Mold Ɲɛnamaya |
1.000.000 – 2.000.000 (A bɛ dafa ni sɛnɛfɛnw dilanni kɔlɔsili ni banakunbɛn ladonni ye). |
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Aplikasiw (applications) minnu bɛ kɛ |
Mobili Ɛntɛrinɛti (EV Sensɔrɔlanw, Jɛɲɔgɔnyaw), Aerospace yɔrɔw, Dɔgɔtɔrɔso minɛnw sow, Industriw ka kunnafonidilanw, Kuranko tigitigiw. |
Mun na an ka Vertical Insert Molding System bɛ ROI Di min tɛ Se ka Se ka Tɛmɛ
Radical Productivité Boost (Sɔrɔko yiriwali sabatili).
Simultaneous Insert Loading & Yɔrɔw bɔli
K’a sɔrɔ duguma mɔli kelen bɛ presse molding kɔnɔ, baarakɛlaw bɛ doni doni doni duguma mɔli filanan kɔnɔ ni ɛntɛrinɛti tɛ. O bɛ presse idle waati ban, ka cycle waatiw tigɛ fo ka se 30% ma ni i y’a suma ni single-bottom systems ye.
Cavitation ka baarakɛcogo ɲumanba
An ka modulu dilancogo bɛ se ka kɛ sababu ye ka kɔnɔna labɛncogo ɲumanw kɛ (misali la, 8+8 walima 16+16) karamɔgɔ barikamaw kɔnɔ, ka bɔli caya cycle kelen kɔnɔ i ka presse jɔlenw kan.
Ɛntɛrinɛti ye ka ɲɛsin Precision & Complexity ma
Presse vertikale ka bɛnkansɛbɛn
A dabɔra kɛrɛnkɛrɛnnenya la i ka masinw jɔlenw kama, ka ɲɔgɔndɛmɛ dafalen ni fanga tilatilali sabati min nafa ka bon donnafɛnw na minnu ka nɔgɔn (pinw, terminalw, sensorw).
Superior Insert sabatili
Yɔrɔ ɲinini kɛcogo tigitigi-masin na (ka bɔ EDM/wire-tigɛ la) ani klamp profil minnu bɛ kɔrɔsi, olu bɛ doncogo lamagacogo bali pikiri teliyalen-pikiri kɛtuma na (misali la, LCP ni degere 300 +).
Gate & Runner ka dɔnniya
Da suguya minnu ɲɛnabɔra ka ɲɛ (jijukɔrɔla, kafe, pin-point) ani Moldflow-boli sira minnu sɛgɛsɛgɛra, olu bɛ fasa balannen sabati ani ka degun fitinin kɛ ɛntɛrinɛti doncogo sɛgɛsɛgɛlenw kan.
End-ka-Laban Customization & Engineering Dɛmɛ
Co-Design Baarakɛɲɔgɔnya
Aw ye aw ka 2D/3D yɔrɔ & ja ninnu don a kɔnɔ. An ka DFM jɛkulu bɛ hakilinaw di minnu bɛ se ka kɛ wale ye kɔnɔlɛrɛ 48 kɔnɔ, ka ɲɛsin :
● Insert feasibility & handling (ladilikan minnu bɛ kɛ otomatiki la).
● Fɛnɲɛnɛma sugandili (misali la, PPS GF30 ka ɲɛsin underhood temp ma ni LCP ye SMT bɛnkan na).
● Moule jɔcogo ɲuman (2-plate vs. 3-plate, bolibaga funteni mago).
● Muɲuli fɛɛrɛ kɔrɔlen (±0,02mm bɛ se ka sɔrɔ).
Taabolo Simulation (Taabolo Simulation) min bɛ taa ɲɛ
Moldflow sɛgɛsɛgɛli bɛ ko minnu bɛ se ka kɛ, olu fɔ ka ɲɛ ani k’u ɲɛnabɔ sani nɛgɛ ka tigɛ: welda siraw, fiɲɛbɔlanw, jisigiyɔrɔw taamasiyɛnw, fɛnw tiɲɛni min bɛ sɔrɔ shear- fɛ.
Full In-So waleyali
● Moule dilancogo (3D/2D):Baara kɛ ni Meusburger / Hasco / DME sariyaw ye.
● Masina kɛcogo tigitigi:Sodick / Makino EDM, Sodick / Seibu Wire-EDM, Yutong sɔgɔli, profil sɔgɔli.
● QC gɛlɛn:Fɔlɔ-Barikɛminɛnw sɛgɛsɛgɛli (FAI) Hexagon CMM, Nikon Projektɛriw, Altimeters, ani 2D Vision Systems (Mitutoyo/Wanhao) fɛ.
● Tiɲɛni & Baarakɛcogo:Baarakɛminɛnw tryout kananNissei/Fanuc masinw, PPAP sɛbɛnw, ramp-seamless-ka se volume production ma an ka 35-press facility kɔnɔ.
Baarakɛminɛnw ka so jiracogo ɲɛtaa
Jogoɲumanya kɔlɔsili gɛlɛn: A bɛ don a kɔnɔ cogo bɛɛ la
Design Validation: Bamako, Mali.DFM ka rapɔɔri bɛ Moldflow jaabiw ni GD&T weleli kɛ ka bɔ i ka 3D modɛli la.
Baarakɛminɛnw dilanni tigitigi:
● Core/cavity masinw ka muɲuli:±0.002mm(Sodick AQ360LS Wire-EDM seko).
● Mould base alignment: Garanti bɛ sɔrɔ CNC grinding fɛ ani CMM sɛgɛsɛgɛli fɛ.
● Surface fini: A bɛ kɛ ka kɛɲɛ ni wajibi ye (SPI A1-D3).
Barokun sɛgɛsɛgɛli fɔlɔ (FAI):
● GD&T ka kunnafoni dafalen:FAI Dimension sɛgɛsɛgɛli kunnafoniw dafalen ni CAD modɛli.
● Fɛnɲɛnɛmaw sɛgɛsɛgɛli kɔrɔlenw:Nikon projɛktɛriw & yeli siraw ka ɲɛsin doncogo tiɲɛni ma (±0,01mm typique).
● Fɛnɲɛnɛmafagalanw ka seereyaw:Resin lot minnu bɛ se ka tugu ɲɔgɔn kɔ; UL/TUV ka seereyaw minnu bɛ se ka kɛ.
Taabolo kɔlɔsili baarakɛcogo la:
● SPC kɔlɔsili otomatiki ye paramɛtiri jɔnjɔnw kan (pikiri tansiyɔn, temp, cycle waati).
● Jateminɛw kɛli tuma bɛɛ k’a sɔrɔ u ma kɛ ni sɛgɛsɛgɛli kɛcogo baarakɛminɛnw ye.
● Nɔgɔ ladonni sɛbɛnw minnu bɛ tugu ɲɔgɔn kɔ ka kɛɲɛ ni marifa jate ye (ladonni kunbɛnni ni marifa 500k/1M/1.5M ye).
Fɛn dilanni yɔrɔ jiracogo
Aw ka Sinuwa Nafa: Teliya, Nafa, Daŋaniya
Direct Source Pricing (Sɔrɔyɔrɔ tilennenw sɔngɔko).
Jagokɛlaw ka taamasiyɛnw bɔ yen. Competitive tooling & yɔrɔ sɔngɔko.
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Teliyalen Lead Times
● Prototype Molde:15-2Tile 5. Tile 5
● Baarakɛminɛnw dilanni (1M Shots):25-35Tilew
*(Misali: 16+16 Cavity EV Connector Mold FOT TILE 30 KƆNƆ)
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Ɛntɛrinɛti kalanjɛkulu min y’a yɛrɛ di
Yɔrɔ kelen min bɛ ɲɔgɔn sɔrɔ.Jaabi waati min bɛ kɛ sanga 24 kɔnɔfɛɛrɛ ɲininiw kan.
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Production Scalable (Sɔrɔli min bɛ Se ka Sɛgɛsɛgɛ).
35 presse (Fanuc, Haitian, Nissei) bɛ so kelen jukɔrɔ – jiginni min tɛ gɛlɛya ka bɔ baarakɛminɛnw kɔrɔbɔli la ka taa 1M+ yɔrɔ yamaruyaw la.
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Duniya bɛɛ ka sariya labatoli dɛmɛni
Ko dɔnniya min bɛ mobili (IATF 16949 implied), furakɛli, ani aerospace fɛnw/taamacogo sariyaw la.
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Yala i labɛnnen don ka i ka Insert Molding poroze ɲɛnabɔ ka ɲɛ wa?
Aw ye dankarili dabila teliya, musaka walima jogoɲumanya la.Aw ye an ka dɔnniya ta i n’a fɔ insert moulding kɛrɛnkɛrɛnnen min bɛ don ɲɔgɔn na ni vertically integrated ye.
Aw ye aw ka 2D/3D jaw bila bi walasa ka DFM sɛgɛsɛgɛli ni porozɛ quotation sɔrɔ GANA. "Sanfɛ kelen, duguma fila" baarakɛcogo ɲuman nafa sɔrɔ!
➔ Aw ye anw sɔrɔ Sisan:[ricky.he@pti-tool.com]
➔ Aw ye taa An ka yɔrɔ la (Virtual/Pphysique):[www.pti-baarakɛminɛn.com]
Tags hot .: multi-cavity vertical insert molding, Sinuwa multi-cavity jɔlen insert molding dilannikɛlaw, feerekɛlaw, izini
