High-Precision Injection Molds for Aerospace Connectors & Baarakɛcogo kɔrɔw
A kɛra ɛntɛrinɛti ye sigida dantɛmɛnenw kama, a jɔra walasa ka dannaya dafalen sɔrɔ
Industri minnu na, dɛsɛ tɛ sugandi ye, yɔrɔ minnu na, a yɔrɔ kelen-kelen bɛɛ ka ɲumanya n’a tiɲɛni de ka bon kosɛbɛ. An ka pikirikɛlan minnu bɛ se ka fɛn caman kɛ, olu dilannen don kɛrɛnkɛrɛnnenya la ani u dilannen don baara minnu ka gɛlɛn kosɛbɛ, i n’a fɔ sanfɛla ɲɔgɔndanw, izini kɔlɔsili siraw, ani sɔrɔdasi-minɛnw. An tɛ fɛn dilannikɛlaw dɔrɔn ye; an ye furakɛlikɛlaw ye ani dannayakɛlaw yeSinuwa plastiki molding dilannikɛlamin bɛ jɛɲɔgɔnya kɛ ni aw ye k’a ta hakilina na ka se hakɛ bɔli ma, k’a lajɛ ko aw ka yɔrɔ kɔrɔw bɛ baara kɛcogo, u muɲuli ani u hakɛ tiɲɛni sariyaw labato.
An b’a faamu ko mɔbili ye yɔrɔ dɔ jogo jusigilan ye. Aerospace ni izini yɔrɔ kɔrɔw kama, o kɔrɔ ye ka se ka sanfɛla finiw sɔrɔ minnu tɛ dafa, ka muɲuli gɛlɛnw mara (a ka c’a la, ±0,05mm kɔnɔ), ani ka ɲɔgɔndɛmɛ danfaralen sabati cycle miliyɔn caman kan injiniyɛri resinw kɔnɔ minnu bɛ baara kɛ kosɛbɛ. An ka dɔnniya bɛ nin jɛɲɔgɔnya gɛlɛn in dɔnni na, min bɛ fɛnw dɔnniya, mɔbiliko ɲɛtaa, ani taabolo kɔlɔsili gɛlɛn cɛ.
Technical Specifications & Seko ni dɔnko siratigɛ la
|
Paramɛtiri |
Sɛgɛsɛgɛli & Details |
|
Fɛn dilannen Tɔgɔ |
High-Precision Injection Mold ka ɲɛsin Aerospace Connectors & Critical Industrial Applications ma |
|
Fɛn min bɛ kɛ ka fɛnw dilan |
A kɛra ɛntɛrinɛti ye ka ɲɛsin thermoplastiques (sɔgɔsɔgɔninjɛ) ma minnu bɛ baara kɛ kosɛbɛ-o laLCP ye, PPS GF30 ye, PPS GF40 ye, PEEK (PEEK) ye, PEI, PAI, ani galasi-falen walima funteni caman-resin wɛrɛw. |
|
Moule (Mɔlɛ) jɔcogo |
2-Plate walima 3-Plate Molds (Fɔlikɛlan 2-Plate).; Hot Runner walima Cold Runner Sistɛmuw(a bɛ ɲɛ ka kɛɲɛ ni fɛnw ni yɔrɔw dilanni ye);Modular Structure (Jɛkulu Modulaire).walasa ka ladonni nɔgɔya, ka core caman cili nɔgɔya, ani ka dilancogo seginni nataw kɛ. |
|
Dada suguya |
A bɛ kɛ ni dɔnniya ye ka da a yɔrɔ dɔw dilanni n’u kɔnɔfɛnw kan:Submarine Gate (Kɔgɔjida la, Pin-Point Da, Kafe (Horn) Da la, Diaphragm Gate, a ɲɔgɔnnaw, walasa ka vestige dɔgɔya ani ka fasa kɛcogo ɲuman sɔrɔ. |
|
Pikiri Masina Kɔrɔbɔli Fanga |
A bɛ Se ka Kɛ ni masinw ye minnu bɛ Kɛ ni tigitigi ye ka Bɔ30 fo 300 Ton. An ka in-so kɔnɔ baarakɛcogo bɛ baara kɛ niFanuc (30-1) ye50T), Haïti (200-300T) ye ., aniNissei ka masinw jɔlen (40-80T) .ka ɲɛsin insert molding kɛrɛnkɛrɛnnen ma. |
|
Moule Matériel |
Premium-grade nɛgɛw walasa ka sɛgɛnbaliya ni u si janya ka ɲɛ: SKD61 (H13), ASSAB VIKING, Bohler M390, P20, 1999. Bamako, Mali. SKH51, COMPAX SUPREME (KƆRƆBƆLI SUPREME). |
|
Moule Standards (Mɔgɔw ka sariyaw). |
Yɔrɔ minnu jɔra ka kɛɲɛ ni diɲɛ sariyaw ye:Meusburger ye baara kɛ, Hasco ye, Misumi, DME ye, ka jogoɲumanya, fɛnw falen-falen, ani diɲɛ bɛɛ ka baarakɛcogo sabatili sabati. |
|
Mold Ɲɛnamaya |
A dabɔra ani a jɔra ka ɲɛsin sɛnɛko boli janyalenw ma:1.000.000 ka se 2.000.000 maani ka tɛmɛ o kan, ka kɛɲɛ ni fɛnw ni ladonni ye. |
|
Aplikasi fɔlɔ |
Aerospace (aerospace) la(kuran ɲɔgɔndanw, sensɛri sow, kabali ɲɛnabɔli),Industriw ka Kɔrɔsili & Otomatiki(so, gese, actuateurs), .Sɔrɔdasi & Lafasali, Dɔgɔtɔrɔso minɛnw, ani sigida baarakɛcogo jugu wɛrɛw-. |
An ka seko jɔnjɔn: I ka ladamuni, laban-ka se-Dan furakɛli
An ka fisa ni aw ka 2D/3D yɔrɔw ja caman tigɛli ye ka kɛ baarakɛcogo ɲuman ye, ka da u kan ani ka kɛ fɛn dilannenw ye. An ka baarakɛcogo jɛlen bɛ kumaɲɔgɔnya balilanw bɔ yen, ka porozew waleyali sabati cogo la min tɛ gɛlɛya.
Advanced Customized Mold Design & Development ye fɛn ye min bɛ se ka kɛ
An ka taabolo ye jɛ-ka-baara ye ani ka bana kunbɛn, a tɛ kɛ ka ɲɛsin a ma. Porozɛ bɛɛ ɲɛminɛna ni jɛkulu ye min y’u yɛrɛ di dilancogo ɲɛnabɔbaga ŋanaw ma, minnu ka baara kɛcogo bɛ san 15 ni kɔ bɔ fɛn dilanni na min bɛ kɛ ni fɛn tigitigiw ye.
DFM (Design pour la fabrication) Jateminɛ:Sani nɛgɛ si ka tigɛ, an ka ɛntɛrinɛti injiniyɛriw bɛ DFM sɛgɛsɛgɛli kɛ ka ɲɛ. An bɛ i ka yɔrɔ dilanni lajɛ, ka gɛlɛya minnu bɛ se ka sɔrɔ fɛn dilanni na, olu dɔn (misali la, kogo janya, jisigiyɔrɔ taamasiyɛnw, jukɔrɔla tigɛcogo), ani ka hakilinaw di minnu bɛ se ka kɛ walasa ka dilancogo ɲɛ ka kɛɲɛ ni musaka, jogo ani dilancogo ɲuman ye.
Ko min ye nin ye:Kɔsa in na PEEK aerospace sensor so dɔ kama, an ka DFM ye hakilina di ka ɲɛsin draft angle ladilanni dɔɔnin ma ani corner radius optimisation, o ye kɛrɛfɛ-wale fɛɛrɛ musakabɔlen dɔ bɔ yen ani ka yɔrɔ dɔw bɔli ɲɛ, ka dɔ bɔ mɔbili musaka jateminɛlen na ni 18% ye ani ka cycle waati dɔgɔya ni 12% ye.
Moule Flow Analyse : 1 .An bɛ baara kɛ ni simulation software kɔrɔlen ye(Autodesk Moldflow, Moldex3D )ka plastiki bolicogo, nɛnɛ nafama, ani yɔrɔ kɛlɛli kofɔ ani k’a ye. O b’a to an bɛ se ka kɛka kɔn ka ko minnu bɛ se ka kɛ, olu dɔn ani k’u ɲɛnabɔi n’a fɔ fiɲɛbɔlanw, welda siraw, ani nɛnɛ min tɛ kelen yefɔlɔbaarakɛminɛnw dilanni. Nin data{1}}driven approach in bɛ da sigiyɔrɔ, nɛnɛ kanal labɛncogo ɲuman, ani baarakɛcogo paramɛtiriw ɲɛnabɔ, ka garanti-fɔlɔ-waati mɔli kɔrɔbɔliw ɲuman di.
Precision 3D/2D Moule Design: Bamako, Mali.An ka dilanjɛkulu bɛ 3D misaliw ni 2D ja caman dilan yɔrɔ kelen-kelen bɛɛ kama, ka tugu dilancogo sariyaw kɔ minnu ka bon kosɛbɛ. An bɛ an sinsin barika kan, nɛnɛ kɛcogo ɲuman, ladonni nɔgɔya, ani yɔrɔ kofɔlenw faralen ɲɔgɔn kan.
Ladilikan min bɛ kɛ fɛnw ni sigicogo kan:Ka da i ka yɔrɔ baara kan, a hakɛ wajibiyalen kan, ani a fɛn sugandili kan (misali la, PPS GF40 min bɛ sɔgɔ walima min ka bon-temp PEEK), an bɛ ladilikan di nɛgɛdaga ɲuman kan (i n’a fɔ VIKING min bɛ se ka sɛgɛn-resistant for glass-filled resins) ani moulu jɔcogo (misali la, 3-plate mold ni hot runner for a family of small LCP connectors).
Jamana-ka-Art Manufacturing & Production Seko ni dɔnko
An ka -so kɔnɔ fɛn dilanni yɔrɔ bɛ ni masin tigitigiw ye, minnu bɛ a to a ka se ka kunnafoni dafalen sɔrɔ jogoɲumanya ni a ɲɛminɛ waatiw kan. An ye tiɲɛtigi yesource izini.
Precision Machining Minɛnw:
EDM (6 unité) .
I n'a fɔSodick AD32LS yeaniMakino EDG2/EDG3 yeka ɲɛsin dingɛ cogoya gɛlɛnw ma ani kunnafoni misɛnninw ma ni ɲɛda fini danfaralen ye.
01
Wire-Tigɛ EDM (7 unit) .
Fɛn min bɛ kɛSodick AQ360Lw yeaniSeibu M50B yeka ɲɛsin punch ni die yɔrɔw tigɛcogo ɲumanba ma ni muɲuli gɛlɛnw ye.
02
Sɔgɔsɔgɔninjɛ masinw (10+ units) .
I n'a fɔYutong 618S yesurface grinders walasa ka flatness dafalen ni parallelism sɔrɔ molde plates kan.
03
Profil Grinding (2 unité) .
Waidaoptique profil grinders ka dilan complex form punches ani inserts ni micron-nivo tiɲɛni.
04
CNC min ka bon-Precision (2 unit) .
Walasa ka teliya-teliya, 5-axis machining of complex core and cavity geometries.
05
Baarakɛminɛnw ka so jiracogo ɲɛtaa
Pikiri kɛli ka se ka fɛnw kɛ
An bɛ baara kɛ35 pikiri kɛli masinwon-site, o bɛ jiginni kɛ cogo la min tɛ gɛlɛya ka bɔ mɔbili kɔrɔbɔli la ka taa jama dilanni na. An ka kurunba kɔnɔ, olu dɔw ye:
Fanuc Roboshot (30-1) ye a ka baara kɛ50T)
U tɔgɔ bɔra u ka ultra-high precision ani repeatability fɛ, dafalen don micro-molding ani tight-tolerance engineering yɔrɔw la.
Haïti (200-300T) ye .
A barika ka bon ani a bɛ se ka da a kan yɔrɔbaw walima multi{0}}cavity production kama.
Nissei ka masinw jɔlen (40-80T) .
A ka ɲi kosɛbɛ insert molding baarakɛcogo la min bɛ sɔrɔ connecteur ni électronique components dilanni na.
O ɲɔgɔndan jɔlen in bɛ sira Di prototyping teliya la, baarakɛcogo ɲuman naT1 misali sɔnni, ani sabatili, caman-hakɛ caman bɔli so kelen jukɔrɔ.
Fɛn dilanni yɔrɔ jiracogo
Jogoɲumanya kɔlɔsili taabolo min tɛ dankari kɛ
Jogoɲumanya bɛ labɛn ka don sen bɛɛ la, a tɛ sɛgɛsɛgɛ dɔrɔn a laban na. An ka QC protocol ye dakun caman-dakuntigi ye.
Barokun sɛgɛsɛgɛli fɔlɔ (FAI):Nɔgɔ kɔrɔbɔli fɔlɔ kɔfɛ, an bɛ FAI bɛɛjɛfanga kɛ ni3D CAD kunnafoniw sumacogo.
In-Taabolo Dimension Control:Sɛgɛsɛgɛli ni u dilanni bɛɛ kɔnɔ, yɔrɔw bɛ suman tuma bɛɛ ni an ka jateminɛ laboratuwari ɲɛtaa ye:
○ CMM: 1 . Hexagon CMM Sɛgɛsɛgɛlikɛlawalasa ka jateminɛ gɛlɛnw 3D dimensionnel data tigitigiw lajɛ.
○ Sumanikɛlan ɲɛnama: Nikon Projektɛriw (3 unité) .aniWanhao 2D Sumanikɛlanw (4 units) .walasa ka 2D profil sɛgɛsɛgɛli teliya ni tiɲɛni kɛ.
○ Yɔrɔ janya jateminɛnanw: Nikon Altimètres (8 unité) .walasa ka dunuya ni senna-tɛgɛrɛ sumani tigitigiw sɔrɔ.
Taabolo kɔlɔsili:An bɛ pikiri kɛcogo kɔrɔlenw bɛɛ sɛbɛn ani k’u kɔlɔsi (funteni, tansiyɔn, teliya, waati) walasa ka batch-to{1}}batch consistency sabati. Walasa ka aerospace boli nafamaw kɛ, an bɛ Statistical Process Control (SPC) waleya.
Moule ladonni & Ɲɛnamaya kɛcogo ɲɛnabɔli:An bɛ ladonni waati bolodalenw sigi sen kan ani k’u di walasa aw ka nɔgɔ ka to ka yɔrɔ ɲumanw dilan ani ka se a si hakɛ dantɛmɛnen ma min dilannen don.
Laboratoire de test de produits avancé
Mun na an bɛ jɛɲɔgɔnya kɛ ni an ye? Nafa min bɛ sɔrɔ izini na
Competitive Cost & Kumaɲɔgɔnya tilennen
I n’a fɔ aSinuwa-based plastic molding dilanko tɔnba, an bɛ nafa caman di sɔngɔko la k’a sɔrɔ an ma jogo tiɲɛ. Aw bɛ kumaɲɔgɔnya kɛ ni an ka ɛntɛrinɛti jɛkulu ye, ka jɛya ni teliya sabati.
Jaabi teliya & Waati surun min bɛ kɛ
An ka jɛ-ka-baara jɔlen ni jɛkulu min bɛ se kosɛbɛ, o b’a to an bɛ se ka teliya ka jaabi di RFQw ma, ka DFM ɲɛfɔlenw di sanga 48 kɔnɔ, ka prototypes di dɔgɔkun 3-4 dɔrɔn kɔnɔ, ka ɲɛsin standard complexity molds ma.
One-Stop Service ka bɔ Mold la ka taa Mass Production la
K’a ta DFM ni mɔbili dilanni na ka se pikiri kɛli ma, baara filananw, ani fɛnw lajɛli laban, an bɛ fɛnw dilancogo dɔ di min tɛ fɛn tiɲɛ, min bɛ se ka jatebɔ kɛ. O bɛ i ka sanni nɔgɔya, ka dɔ bɔ fɛnw labɛnni musakaw la, ani ka jogoɲumanya ɲɛnabɔli jɛlen sabati.
Dɔnniya sɛgɛsɛgɛlen don baarakɛcogo kɔrɔw la
An ka portfolio bɛ porozɛ ɲɛtaa jira aerospace ɲɔgɔndanw ni izini yɔrɔw la. An bɛ kan fɔ ka ɲɛ kosɛbɛ ani an bɛ aw ka baarakɛyɔrɔ ka seereyaw ni tugu-tugu-ɲɔgɔnna ɲinini gɛlɛnw faamu.
Ɲininkaliw
An ka dannaya injiniyɛri kɛ ɲɔgɔn fɛ.Aw ye kuma an fɛ bi walasa ka baro kɛ aw ka poroze kan. Aw ka 2D/3D jaaw tila ɲɔgɔn na walasa ka DFM jateminɛ gundo sɔrɔ ani ka ɲɔgɔndan quotation sɔrɔ.
Tags hot .: precision molding parts for aerospace, China precision molding yɔrɔw ka ɲɛsin aerospace dilannikɛlaw, feerekɛlaw, izini
